Aluminium offers manufacturers the advantage of creating complex shapes through the process of extrusion, which has allowed the production of parts for numerous applications. In agricultural, automotive and engineering industries, aluminium components play a critical role in developing functional devices. The ability to have components in particular shapes negates the need to have secondary joining procedures as is common with other metals such as titanium. Pure aluminium is an excellent material for extrusion, but it is usually blended with other metals to capitalise on the properties of the two or more compounds used.
Designing is the greatest part of the extrusion process because it allows manufacturers to have parts that are accurate in shape, size and weight, thereby improving quality. With a custom aluminium extrusion design, a company can ensure that its products are unique and suitable for their corresponding applications. The extrusion process involves pushing an aluminium alloy through a die that is designed in the required shape and then applying extremely high pressure. Our extrusion process results in aluminium profiles as long as 42 meters, which can be cut to meet the necessary lengths.
A custom design for your aluminium extrusions come with great costs savings. For large companies with high demands for aluminium products or components, the low expenses associated with the extrusion process reduce manufacturing budgets significantly. When working with other metals, you need to invest in advanced machinery for various procedures like cutting and shaping. These devices can overrun the production costs to enormous amounts, and it is even worse when working on long-term projects because there are maintenance expenses to consider. The malleability of aluminium allows it to undergo extrusion without the need for complicated machines.
Another money-saving aspect of aluminium extrusions is the simplicity of the process. Due to the lack of extensive secondary procedures to shape aluminium components, production costs are lower than those incurred when working on a material like steel where joining processes are required to create extrusions. All machining operations that are carried out after the primary process are uncomplicated.
A custom aluminium extrusion design minimises costs because less material is used during manufacture. The extrusion process makes it possible only to develop parts that are necessary for the functionality of a device. Because of the precision aspect of the process, wastage of materials is minimal, and it all leads to a considerable reduction in overall expenses.
The extrusion process makes sense for most companies because it presents numerous product varieties. With the personalisation options available when designing aluminium extrusions, you can order all kinds of products. Whether an application requires solid profiles, soft lines, cavities, deep channels or uniform walls, the extrusion process can provide it. We have fabrication processes for clients who need them to fine-tune their aluminium extrusions. Finishing is not a must-have step on aluminium due to its high corrosion resistance, but you can choose to power coat or anodise components for aesthetic.
When picking finishing methods; factor in the resultant effects on the material and its recyclability. Decorative patterns also increase the versatility of aluminium extrusions. You can identify several patterns to use on your components to provide consumers with more alternatives and establish an image for your businesses in the process. By picking one decorative pattern and using it consistently, consumers will come to associate it with your products, and that is an excellent way to market.
Designing aluminium extrusions requires creativity, and with our help, you can get custom varieties for your company. Our aluminium extrusion process capitalises on the great properties of the metal to simplify assembly, reduce finishing and improve production times.